MOS / Modules / Safety
Proof of concept

Gangway & PPE Watch

People in vehicle zones and missing PPE — flagged as it happens.

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Gangway & PPE Watch screen 1 in MOS
The screen

What it looks like in MOS

The cameras the plant already has watch the forklift lanes, gangways and PPE zones. A person stepping into a vehicle lane, or working without helmet or vest where the zone requires them, is flagged to the area in-charge with the picture, and the event is recorded with the time it took to clear — on the same escalation path as the hydrant watch.

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What it does

In plain words

The cameras the plant already has watch the forklift lanes, gangways and PPE zones. A person stepping into a vehicle lane, or working without helmet or vest where the zone requires them, is flagged to the area in-charge with the picture, and the event is recorded with the time it took to clear — on the same escalation path as the hydrant watch.

What it does for you
  • Virtual zones for forklift lanes and gangways
  • Helmet and vest checks in PPE zones
  • Alert with the picture, escalation level by level
  • Events by zone, shift and time to clear
  • Runs on existing IP cameras
  • Same GPU machine as the hydrant watch

What it connects to

  • Existing IP cameras
  • A GPU machine on the plant network
  • WhatsApp for escalation

Where it runs today

  • Proof of concept on gangway crossings and PPE zones, alongside the hydrant watch pilot
How it works

From the shop floor to the screen, in four steps

Draw the zones

Forklift lanes, gangways and PPE zones are drawn once on each camera view.

Watch

The camera sees a person in a vehicle zone, or without helmet or vest in a PPE zone, and marks the frame.

Alert

The area in-charge gets the picture at once; it escalates level by level, up to WhatsApp, until acknowledged.

Record

Every event is kept with zone, time and time to clear, for the safety review.

The screens

What you see in MOS

  1. Zone view — every camera with its zones
  2. Live events — picture, zone, time
  3. Escalation — who was alerted and when
  4. Zone report — events by shift and area
  5. Trend — events per week per zone
The numbers

What it measures for you

Events by zoneTime to clearPPE compliance by zoneEscalations per week

Every figure comes from the machine, the camera or the station itself — recorded as it happens, not typed in at the end of the shift.

Who uses it

Everyone sees what their job needs

Area in-charge

The alert with the picture, on the phone

Safety officer

Events by zone and repeat offenders

Plant head

Weekly safety trend

Operator

Nothing to do — no wearable, no tag

On site

What is needed in your plant

Cameras

The IP cameras the plant already has on the lanes and gangways; more only where a zone is not covered.

A GPU machine

One GPU PC on the plant network — shared with the hydrant watch.

In the plant

The MOS plant server and WhatsApp for escalation.

Rollout

From the first day to the first month

Day one

Zones drawn

Vehicle lanes and PPE zones drawn on each camera view.

Week one

Alerts tuned

Alert levels and escalation set with the safety officer.

Month one

Weekly safety review

Events by zone, repeat spots and time to clear in the review.

Questions

Asked about Gangway & PPE Watch

Does it identify the person?

Not by default. It flags the event with the picture; who it was is for the area in-charge. Operator verification is a separate module, used only at critical stages.

Will it work at night?

With the plant's normal lighting on the lanes, yes; dark corners need a camera with night mode.

How many false alerts?

Zones are tuned in the first week with the safety officer; the escalation path is the same one used for hydrants in production.

Works with

The rest of MOS

Request a POC

See it on your own machine.

Tell us about your plant and what you want to see. We visit, connect one machine or station, and you watch your own data in MOS before anything is quoted.

  • A plant visit to see the line and the problem
  • One machine or station connected as a proof of concept
  • Your own data, live, on MOS screens
  • Scope, modules and timeline agreed in writing only after that
Thank you — request received.We will call you shortly to plan the visit.