Every machine, live — and the real reason it stopped.
MOS reads the machine itself — its controller, its PC or the files it writes — and shows running, idle and alarm time per machine and per shift. Availability, performance and quality are worked out from what the machine reports, not from what someone remembers at the end of the shift. Stops carry their true cause, so the morning meeting talks about facts.
MOS reads the machine itself — its controller, its PC or the files it writes — and shows running, idle and alarm time per machine and per shift. Availability, performance and quality are worked out from what the machine reports, not from what someone remembers at the end of the shift. Stops carry their true cause, so the morning meeting talks about facts.
MOS Connect reads each machine the way it already talks — its controller over the network, its PC, or the files it writes.
Running, idle, alarm and planned stops are mapped once per machine, with the plant's own stop reasons.
States, counts and cycle times are recorded continuously and rolled up by shift, day and month.
Long stops raise alerts; the shift report reaches supervisors and the plant head without anyone typing it.
Every figure comes from the machine, the camera or the station itself — recorded as it happens, not typed in at the end of the shift.
Their machine's state and the reason prompt for each stop
Which machine is down right now, and why
Breakdown history, MTTR and MTBF from real stop times
Shift and monthly OEE across lines
Nothing changes. Its controller, PC or log files are read as they are.
The MOS gateway on the machine network, buffering if the link drops.
The MOS plant server — screens open in any browser on the network.
One machine connected and its states on screen.
Stop reasons agreed with production; shift report starts.
All machines on the floor view; trends and losses running.
Most machines expose their state somewhere — a controller, a PC, a file or a signal. The gateway reads whichever one is there; for a machine with none, a simple signal tap is added.
The operator picks a reason once when the machine stops; the duration and time come from the machine.
Every unit scanned at every station. Nothing skips a stage.
See the module →kWh per machine, per shift and per part — read from the meters, not the bill.
See the module →Every part judged by camera in under a second, defect circled.
See the module →Tell us about your plant and what you want to see. We visit, connect one machine or station, and you watch your own data in MOS before anything is quoted.