Every cycle checked against the right way of doing the job.
The best operator does the job a few times in front of the station camera; MOS learns the steps, the zone each happens in, their order and their normal time. From then on every cycle is checked — a skipped step, steps out of order, a step done too quickly to be done properly, or a cycle that ran slow — and marked OK, SLOW, NG or INCOMPLETE with one plain reason.
The best operator does the job a few times in front of the station camera; MOS learns the steps, the zone each happens in, their order and their normal time. From then on every cycle is checked — a skipped step, steps out of order, a step done too quickly to be done properly, or a cycle that ran slow — and marked OK, SLOW, NG or INCOMPLETE with one plain reason.
The best operator does the job a few times in front of the station camera.
MOS learns the steps, the zone each happens in, their order and their normal time.
Each cycle is compared with the standard as it happens — skipped, out of order, too quick or too slow.
OK, SLOW, NG or INCOMPLETE appears at the station with one plain reason, and is logged.
Every figure comes from the machine, the camera or the station itself — recorded as it happens, not typed in at the end of the shift.
Immediate feedback on each cycle
Which station and which step is being missed
Real cycle times against the standard
Proof that critical steps were done
One camera that sees the operator's hands and the work area.
A PC or laptop at the station; no sensors on the person.
Your best operator doing the job a few times.
Camera placed; bin, fixture and conveyor zones marked.
Steps, order and normal time learned from the best operator.
Results and reasons live at the station and in the shift report.
It checks the job, not the person: steps, order and time against the standard your own best operator set.
The new way is taught again the same way, in a few cycles.
The right trained operator at every critical station — even in mask and goggles.
See the module →Who can run which station — and where the line is exposed.
See the module →New joiners trained, tested and certified before they touch the line.
See the module →Tell us about your plant and what you want to see. We visit, connect one machine or station, and you watch your own data in MOS before anything is quoted.