kWh per machine, per shift and per part — read from the meters, not the bill.
Energy meters on the LT panel and in each machine panel, and the compressor, chiller and other utilities, are read through the same MOS gateway that reads the machines. Consumption is tied to the machine state and the part count, so the plant knows the cost of a running hour, an idle hour and a single part — by line, shift and product — and sees air leaks and peak loads as they happen.
Energy meters on the LT panel and in each machine panel, and the compressor, chiller and other utilities, are read through the same MOS gateway that reads the machines. Consumption is tied to the machine state and the part count, so the plant knows the cost of a running hour, an idle hour and a single part — by line, shift and product — and sees air leaks and peak loads as they happen.
Available as a module on the MOS platform, configured to your stations and people during installation.
Energy meters on the LT panel and in each machine panel are read every minute by the MOS gateway; utilities the same way.
Every reading is stored against the machine state at that moment — running, idle, alarm — and the part count.
kWh per running hour, per idle hour and per part are worked out by line, shift and product.
Peak loads, standby waste and air leaks raise alerts; the shift report carries energy next to output.
Every figure comes from the machine, the camera or the station itself — recorded as it happens, not typed in at the end of the shift.
Which machine burns energy while idle
Compressor load and leak hours
Energy per part, by product and month
Energy cost allocated by line and product
Energy meters on the LT panel and in machine panels; existing meters are read if they have a Modbus port.
The same MOS gateway that reads the machines.
The MOS plant server — screens open in any browser on the network.
LT panel and one line's machine meters on screen.
Idle-hour energy and kWh per part per product start reporting.
Every line and product with its energy cost, next to output.
Only where there is none. Meters with a Modbus port are read as they are; where a panel has no meter, a standard meter is added.
Yes, through their controllers or a meter on their feed — load, pressure and run hours come the same way.
Yes. One gateway on the plant network reads machines and meters; energy per part needs both.
Every machine, live — and the real reason it stopped.
See the module →Every unit scanned at every station. Nothing skips a stage.
See the module →Every part judged by camera in under a second, defect circled.
See the module →Tell us about your plant and what you want to see. We visit, connect one machine or station, and you watch your own data in MOS before anything is quoted.