Paint Shop Display

In plain words

A booth runs one work order at a time (model, colour, plan). Every part carries a QR with its colour and paint time; it is scanned once at unload and checked against the running order — right colour, painted within the time limit, not scanned before. A good scan counts OK by itself. For a defect the operator scans the red card and chooses the reason by stepping the list with the same scanner — no keyboard, no mouse. The TV shows plan, OK, NG, FTR, plan-vs-actual and the NG Pareto per work order; masters and plans load from Excel or CSV.

• One running work order per booth — started by scanning its card
• Part QR validated: colour, paint time within the limit, scanned once
• OK counted on a valid scan — nothing to press
• NG reason chosen with the scanner: once = next, twice = select, dwell or reason cards
• Typed reasons go to the master for approval
• Plan, OK, NG, FTR, Pareto and hourly output on the booth TV
• Models, colours, NG reasons and the daily plan from Excel / CSV
• Every scan logged with its result, operator and shift; CSV export; shift report

What you see in MOS

1. Booth TV — work orders of the shift with Plan / OK / NG / FTR / Pareto
2. Red screens for colour mismatch, time expired, already scanned
3. Work orders — queue, running, closed; upload the plan
4. NG reasons per model, most-used first, Hindi labels, typed reasons awaiting approval
5. Reports — filters by date, shift, order, result, operator; every scan; CSV export

What it measures for you

Every figure comes from the machine, the camera or the station itself — recorded as it happens, not typed in at the end of the shift.