MOS · The New Standard of Production.
Digiryze Pro · contact@digiryze.com · +91 72890 30816Paint Shop DisplayProof of concept
One TV per paint booth: plan, OK, NG and FTR per work order, live — every part QR checked against the running order.
A booth runs one work order at a time (model, colour, plan). Every part carries a QR with its colour and paint time; it is scanned once at unload and checked against the running order — right colour, painted within the time limit, not scanned before. A good scan counts OK by itself. For a defect the operator scans the red card and chooses the reason by stepping the list with the same scanner — no keyboard, no mouse. The TV shows plan, OK, NG, FTR, plan-vs-actual and the NG Pareto per work order; masters and plans load from Excel or CSV.
What it does for you
- One running work order per booth — started by scanning its card
- Part QR validated: colour, paint time within the limit, scanned once
- OK counted on a valid scan — nothing to press
- NG reason chosen with the scanner: once = next, twice = select, dwell or reason cards
- Typed reasons go to the master for approval
- Plan, OK, NG, FTR, Pareto and hourly output on the booth TV
- Models, colours, NG reasons and the daily plan from Excel / CSV
- Every scan logged with its result, operator and shift; CSV export; shift report
What it connects to
- A PC and a TV at the unload station
- A USB barcode / QR scanner
- Laminated station cards printed from MOS
What it measures
- Plan vs actual per work order and shift
- OK, NG and FTR % per model and colour
- NG Pareto by reason
- Scans rejected — colour, time, duplicate — with the part and the time
How it works
Run the work orderScan the work-order card at the booth: model, colour and plan are now the running order on the TV.
Scan every partThe part QR is checked against the order — colour, paint time, not scanned before. Pass = OK +1; fail = red screen, not counted.
Mark a defectRed card once opens the reason list for this model; again = next; twice = select. The last part becomes NG with that reason.
Read the TVPlan, OK, NG, FTR, plan-vs-actual, NG Pareto and hourly output per work order; next order shown for the changeover.
Needed in your plant
- At the unload station — A PC with a TV and a USB barcode scanner; the station cards printed from MOS.
- On the parts — A QR per part carrying colour and paint time — the format you already print, we read it as it is.
- Nothing else — It runs on the MOS plant server; the plan and the masters come from Excel or CSV.
Where it runs today
- Available as a module on the MOS platform, configured to your stations and people during installation.