MOS · The New Standard of Production.
Digiryze Pro · contact@digiryze.com · +91 72890 30816MES & TraceabilityRunning in production
Every unit scanned at every station. Nothing skips a stage.
Each unit carries a serial. At every station MOS checks that the unit passed every stage before it, that the parts fitted match the bill of materials, and that the test results are within limits — and only then lets the line move on. Labels print at the right station, quality holds stop a batch on the spot, and every unit keeps its full history from first station to the truck.
What it does for you
- Work orders and model masters — BOM, routing, test limits, label format — released to every station in seconds
- Stage interlock: a unit that skipped or failed a stage is stopped, with the reason
- BOM serial checks on every critical part
- Test results read from leak, vacuum and run-test benches
- Label printing at the right station
- Quality hold and release
- Full genealogy and dispatch, searchable by serial
What it connects to
- Scanners and station PCs
- Test benches over Modbus or their own databases
- Label printers
- The plant ERP, at the dispatch step
What it measures
- First-pass yield per station
- Units by stage, hour and shift
- Interlock stops and their reasons
- Test pass / fail by bench
- Full genealogy per serial
How it works
Model the lineStations, their order, the parts fitted at each and the tests each must pass are set up once; a planner releases a work order and every station gets the model's masters.
Scan at every stationThe unit serial is scanned; MOS checks it passed every earlier stage and fits the right parts.
Read the testsLeak, vacuum, hi-pot and run-test results are read from the benches — not typed.
Release or holdOnly a unit that passed everything gets its label and moves on; a quality hold stops a batch at once.
Needed in your plant
- At each station — A scanner, and a screen or tablet for the go / no-go.
- At test benches — The bench result read over its network or from its files.
- In the plant — The MOS plant server and label printers where labels are applied.
Where it runs today
- Room-AC indoor and outdoor unit lines — 20+ station apps with interlocks, leak and vacuum tests, labels and unit matching
- Two-wheeler final inspection — every vehicle traced by its VIN across five test stations